QSYNC · AUTOMATED AND PREDICTIVE CNC COOLANT MANAGEMENT

You run the machines. Q1 manages the sumps.

Q1 manages more than coolant. QSync stabilizes sump conditions. With QSync Total, Q1 manages the agreed sump scope, responds before process drift becomes a production problem, and is accountable for the KPIs.

Start a 30-Day Pilot Review essential results

SUMP MANAGEMENT / ACCOUNTABILITY

Continuous sump management
Response before an emergency
Q1 accountability for the agreed KPIs

01 / THE VISIBLE PROBLEM

When sump conditions become unstable, the problems reach the machine.

Your team sees the warning signs in the sump. The real cost shows up at the machine, tool, and part.

SUMP · WORK AREA

Foam and irritating odor
Dirty sumps and plugged filters
Surface oil and clogged sump-to-sump transfers
Spills or low coolant level

MACHINE · TOOL · PART

Machine alarms and unplanned downtime
Excessive tool wear
Part variation and out-of-tolerance parts
Tool breakage

Maintenance fixes the immediate symptom. The root cause in the sump often remains.

THE QSYNC RULE

Sump-related downtime: only when planned.

QSync manages the cause in the sump before it becomes a machine emergency.

02 / WHY THE PROBLEM COMES BACK

Automation can stabilize the process. It does not manage the entire sump.

Automated makeup, monitoring, and alerts reduce variation. But most sump tasks, decisions, and corrective response still stay with the customer.

It is not neglect. The work has no single owner.Sump conditions drift. And the emergency returns.

This comparison covers the 12 recurring activities in Q1’s complete sump management operating model.

0112

recurring activities in complete sump management

029

remain with the customer when automation works alone

030

agreed activities left without an owner with QSync Total

Page 6 of the QSync Total brochure: QSync controls and Q1 is accountable for the agreed KPIs — Page 6 · QSync Total brochure

03 / FROM EMERGENCY RESPONSE TO PREDICTIVE MANAGEMENT

QSync controls. Q1 responds and is accountable for the outcome.

Sump management no longer depends on occasional checks. When the process drifts, Q1 acts before the problem reaches the machine.

What QSync takes off your team’s plate.

Mixes consistently

Water and concentrate follow the same recipe every time.

Tops off when needed

Coolant reaches the sump only when needed.

Monitors continuously

Sump conditions no longer depend on occasional checks.

Responds before downtime

When the process drifts, Q1 acts before the problem reaches the machine.

Your team stops measuring, mixing, and adjusting. Q1 is accountable for the agreed KPIs.

TWO LEVELS. ONE CLEAR DECISION.

How much sump management do you want to keep in-house?

QSync Control

Stabilize the production process.

Automation reduces variation. The remaining sump work, decisions, and corrective response stay shared with the customer.

QSync Total

Improve the process. Put Q1 in charge of the sump.

Q1 takes ownership of the agreed sump-management scope, acts before an emergency, and is accountable for the KPIs. Your team steps away from checks, mixing, adjustments, urgent response, and sump cleanouts.

FULL SERVICE

THE LOW-RISK NEXT STEP

One machine. 30 days. One question at the end.

We install QSync on one representative machine. Your team keeps making parts, with no operator log sheets. At the end, we measure how much routine sump work is still on your team.

Select a machine for the pilot

1representative machine

30initial days

0operator log sheets

ESSENTIAL PROOF